China high quality OEM ODM CE Certificated Pto Driveshaft for Agricultural Farm Machinery

Product Description

ZheJiang WALLONG-HSIN MACHINERY ENGINEERING CORPORATION LTD. short name ‘JSW’, is a wholly state-owned company, also a subsidiary of SINOMACH GROUP (the biggest machinery group in China, ranked No.250 of TOP500 in 2571). 

JSW is founded in 1992 and registered with capital of 4.5 million US dollars, located in HangZhou city, ZheJiang Province, with workshop area 50,000 square meters with first-class production lines, and office area 3000 square meters.

JSW passed ISO 9001,ISO 14001,ISO 45001 ,ISO 50001 and AEO custom certified.
The turnover last year is 20 million US dollar,exporting to European, North American, South American, and Asian markets. 

We have successfully developed a wide range and variety of drive shaft products,mainly including PTO agricultural shaft, industrial cardan shaft, drive shaft for automotive, and universal couplings.

Our products are welcomed by all our customers based on our competitive price, guaranteed quality and on-time delivery.

*Agricultural PTO shaft :
Standard series, customized also accpeted.
Tube type:Triangle, Lemon, Star, Spline stub (Z6,Z8,Z20,Z21).
Accessory: various yokes, splined stub shaft, clutch and torque limiter.

*Industrial cardan shaft
Light duty type: flange Dia. Φ58-180mm
Medium duty type: SWC180 – 550

*Automotive drive shaft : 
Aftermarket for ATV,Pickup truck,Light truck

***HOW TO CHOOSE THE SUITABLE PTO SHAFT FOR YOUR DEMANDS?

1. Model/size of the universal joint, which is according to your requirment of maximum torque(TN) and R.P.M.

2. Closed overall length of shaft assembly (or cross (u-joint) to cross length).

3. Shape of the steel tube/pipe (traiangle, lemon, star, splined stub).

4. Type of the 2 end yokes/forks which used to connect the input end (power source) and output end (implement).
    Including the series of quick released splined yoke/fork, plain bore yoke/fork, wide-angle yoke/fork, double yoke/fork.

5. Overload protection device including the clutch and torque limitter.
    (shear bolt SB, free wheel/overrunning RA/RAS, ratchet SA/SAS, friction FF/FFS) 

6. Others requirements:such as with/no plastic guard, painting color, package type,etc.

Triangle tube type
Series Cross kit Operating torque
540rpm    1000rpm
Kw Pk Nm Kw Pk Nm
T1 1.01    22*54 12 16 210 18 25 172
T2 2.01    23.8*61.3 15 21 270 23 31 220
T3 3.01    27*70 22 30 390 35 47 330
T4 4.01    27*74.6 26 35 460 40 55 380
T5 5.01    30.2*80 35 47 620 54 74 520
T6 6.01    30.2*92 47 64 830 74 100 710
T7 7.01    30.2*106.5 55 75 970 87 118 830
T7N 7N.01 35*94 55 75 970 87 118 830
T8 8.01    35*106.5 70 95 110 110 150 1050
T38 38.01  38*105.6 78 105 123 123 166 1175
T9 9.01    41*108 88 120 140 140 190 1340
T10 10.01  41*118 106 145 179 170 230 1650

 

Lemon tube type
Series Cross kit Operating torque
540rpm    1000rpm
Kw Pk Nm Kw Pk Nm
L1 1.01    22*54 12 16 210 18 25 172
L2 2.01    23.8*61.3 15 21 270 23 31 220
L3 3.01    27*70 22 30 390 35 47 330
L4 4.01    27*74.6 26 35 460 40 55 380
L5 5.01    30.2*80 35 47 620 54 74 520
L6 6.01    30.2*92 47 64 830 74 100 710
L32 32.01  32*76 39 53 695 61 83 580

 

Star tube type
Series Cross kit Operating torque
540rpm    1000rpm
Kw Pk Nm Kw Pk Nm
S6 6.01    30.2*92 47 64 830 74 100 710
S7 7.01    30.2*106.5 55 75 970 87 118 830
S8 8.01    35*106.5 70 95 1240 110 150 1050
S38 38.0    38*105.6 78 105 1380 123 166 1175
S32 32.01  32*76 39 53 695 61 83 580
S36 2500   36*89 66 90 1175 102 139 975
S9 9.01    41*108 88 120 1560 140 190 1340
S10 10.01  41*118 106 145 1905 170 230 1650
S42 2600   42*104.5 79 107 1400 122 166 1175
S48 48.01  48*127 133 180 2390 205 277 1958
S50 50.01  50*118 119 162 2095 182 248 1740

 

Spline stub type
Series Cross kit Operating torque
540rpm    1000rpm
Kw Pk Nm Kw Pk Nm
ST2 2.01    23.8*61.3 15 21 270 23 31 220
ST4 4.01    27*74.6 26 35 460 40 55 380
ST5 5.01    30.2*80 35 47 620 54 74 520
ST6 6.01    30.2*92 47 64 830 74 100 710
ST7 7.01    30.2*106.5 55 75 970 87 118 830
ST8 8.01    35*106.5 70 95 1240 110 150 1050
ST38 38.10  38*105.6 78 105 1380 123 166 1175
ST42 2600   42*104.5 79 107 1400 122 166 1175
ST50 50.01  50*118 119 162 2095 182 248 1740

*** APPLICATION OF PTO DRIEVE SHAFT:

We have a variety of inspection equipments with high precision, and QA engineers who can strictly control the quality during production and before shipment.
We sincerely welcome guests from abroad for business negotiation and cooperation,in CZPT new levels of expertise and professionalism, and developing a brilliant future.

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Color: Red, Yellow, Black, Orange
Certification: CE, ISO
Type: Pto Shaft
Material: Forged Carbon Steel C45/AISI1045, Alloy Steel
Machinery Application: Baler, Mower, Harvester, Cotton Picker, Tiller
Tube/Pipe Shape: Triangular/Lemon/Star Steel Tube, Spline Tub Shaft
Samples:
US$ 15/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

pto shaft

How do manufacturers ensure the compatibility of drive shafts with different equipment?

Manufacturers employ various strategies and processes to ensure the compatibility of drive shafts with different equipment. Compatibility refers to the ability of a drive shaft to effectively integrate and function within a specific piece of equipment or machinery. Manufacturers take into account several factors to ensure compatibility, including dimensional requirements, torque capacity, operating conditions, and specific application needs. Here’s a detailed explanation of how manufacturers ensure the compatibility of drive shafts:

1. Application Analysis:

Manufacturers begin by conducting a thorough analysis of the intended application and equipment requirements. This analysis involves understanding the specific torque and speed demands, operating conditions (such as temperature, vibration levels, and environmental factors), and any unique characteristics or constraints of the equipment. By gaining a comprehensive understanding of the application, manufacturers can tailor the design and specifications of the drive shaft to ensure compatibility.

2. Customization and Design:

Manufacturers often offer customization options to adapt drive shafts to different equipment. This customization involves tailoring the dimensions, materials, joint configurations, and other parameters to match the specific requirements of the equipment. By working closely with the equipment manufacturer or end-user, manufacturers can design drive shafts that align with the equipment’s mechanical interfaces, mounting points, available space, and other constraints. Customization ensures that the drive shaft fits seamlessly into the equipment, promoting compatibility and optimal performance.

3. Torque and Power Capacity:

Drive shaft manufacturers carefully determine the torque and power capacity of their products to ensure compatibility with different equipment. They consider factors such as the maximum torque requirements of the equipment, the expected operating conditions, and the safety margins necessary to withstand transient loads. By engineering drive shafts with appropriate torque ratings and power capacities, manufacturers ensure that the shaft can handle the demands of the equipment without experiencing premature failure or performance issues.

4. Material Selection:

Manufacturers choose materials for drive shafts based on the specific needs of different equipment. Factors such as torque capacity, operating temperature, corrosion resistance, and weight requirements influence material selection. Drive shafts may be made from various materials, including steel, aluminum alloys, or specialized composites, to provide the necessary strength, durability, and performance characteristics. The selected materials ensure compatibility with the equipment’s operating conditions, load requirements, and other environmental factors.

5. Joint Configurations:

Drive shafts incorporate joint configurations, such as universal joints (U-joints) or constant velocity (CV) joints, to accommodate different equipment needs. Manufacturers select and design the appropriate joint configuration based on factors such as operating angles, misalignment tolerances, and the desired level of smooth power transmission. The choice of joint configuration ensures that the drive shaft can effectively transmit power and accommodate the range of motion required by the equipment, promoting compatibility and reliable operation.

6. Quality Control and Testing:

Manufacturers implement stringent quality control processes and testing procedures to verify the compatibility of drive shafts with different equipment. These processes involve conducting dimensional inspections, material testing, torque and stress analysis, and performance testing under simulated operating conditions. By subjecting drive shafts to rigorous quality control measures, manufacturers can ensure that they meet the required specifications and performance criteria, guaranteeing compatibility with the intended equipment.

7. Compliance with Standards:

Manufacturers ensure that their drive shafts comply with relevant industry standards and regulations. Compliance with standards, such as ISO (International Organization for Standardization) or specific industry standards, provides assurance of quality, safety, and compatibility. Adhering to these standards helps manufacturers meet the expectations and requirements of equipment manufacturers and end-users, ensuring that the drive shafts are compatible and can be seamlessly integrated into different equipment.

8. Collaboration and Feedback:

Manufacturers often collaborate closely with equipment manufacturers, OEMs (Original Equipment Manufacturers), or end-users to gather feedback and incorporate their specific requirements into the drive shaft design and manufacturing processes. This collaborative approach ensures that the drive shafts are compatible with the intended equipment and meet the expectations of the end-users. By actively seeking input and feedback, manufacturers can continuously improve their products’ compatibility and performance.

In summary, manufacturers ensure the compatibility of drive shafts with different equipment through a combination of application analysis, customization, torque and power capacity considerations, material selection, joint configurations, quality control and testing, compliance with standards, and collaboration with equipment manufacturers and end-users. These efforts enable manufacturers to design and produce drive shafts that seamlessly integrate with various equipment, ensuring optimal performance, reliability, and compatibility in different applications.

pto shaft

Can drive shafts be customized for specific vehicle or equipment requirements?

Yes, drive shafts can be customized to meet specific vehicle or equipment requirements. Customization allows manufacturers to tailor the design, dimensions, materials, and other parameters of the drive shaft to ensure compatibility and optimal performance within a particular vehicle or equipment. Here’s a detailed explanation of how drive shafts can be customized:

1. Dimensional Customization:

Drive shafts can be customized to match the dimensional requirements of the vehicle or equipment. This includes adjusting the overall length, diameter, and spline configuration to ensure proper fitment and clearances within the specific application. By customizing the dimensions, the drive shaft can be seamlessly integrated into the driveline system without any interference or limitations.

2. Material Selection:

The choice of materials for drive shafts can be customized based on the specific requirements of the vehicle or equipment. Different materials, such as steel alloys, aluminum alloys, or specialized composites, can be selected to optimize strength, weight, and durability. The material selection can be tailored to meet the torque, speed, and operating conditions of the application, ensuring the drive shaft’s reliability and longevity.

3. Joint Configuration:

Drive shafts can be customized with different joint configurations to accommodate specific vehicle or equipment requirements. For example, universal joints (U-joints) may be suitable for applications with lower operating angles and moderate torque demands, while constant velocity (CV) joints are often used in applications requiring higher operating angles and smoother power transmission. The choice of joint configuration depends on factors such as operating angle, torque capacity, and desired performance characteristics.

4. Torque and Power Capacity:

Customization allows drive shafts to be designed with the appropriate torque and power capacity for the specific vehicle or equipment. Manufacturers can analyze the torque requirements, operating conditions, and safety margins of the application to determine the optimal torque rating and power capacity of the drive shaft. This ensures that the drive shaft can handle the required loads without experiencing premature failure or performance issues.

5. Balancing and Vibration Control:

Drive shafts can be customized with precision balancing and vibration control measures. Imbalances in the drive shaft can lead to vibrations, increased wear, and potential driveline issues. By employing dynamic balancing techniques during the manufacturing process, manufacturers can minimize vibrations and ensure smooth operation. Additionally, vibration dampers or isolation systems can be integrated into the drive shaft design to further mitigate vibrations and enhance overall system performance.

6. Integration and Mounting Considerations:

Customization of drive shafts takes into account the integration and mounting requirements of the specific vehicle or equipment. Manufacturers work closely with the vehicle or equipment designers to ensure that the drive shaft fits seamlessly into the driveline system. This includes adapting the mounting points, interfaces, and clearances to ensure proper alignment and installation of the drive shaft within the vehicle or equipment.

7. Collaboration and Feedback:

Manufacturers often collaborate with vehicle manufacturers, OEMs (Original Equipment Manufacturers), or end-users to gather feedback and incorporate their specific requirements into the drive shaft customization process. By actively seeking input and feedback, manufacturers can address specific needs, optimize performance, and ensure compatibility with the vehicle or equipment. This collaborative approach enhances the customization process and results in drive shafts that meet the exact requirements of the application.

8. Compliance with Standards:

Customized drive shafts can be designed to comply with relevant industry standards and regulations. Compliance with standards, such as ISO (International Organization for Standardization) or specific industry standards, ensures that the customized drive shafts meet quality, safety, and performance requirements. Adhering to these standards provides assurance that the drive shafts are compatible and can be seamlessly integrated into the specific vehicle or equipment.

In summary, drive shafts can be customized to meet specific vehicle or equipment requirements through dimensional customization, material selection, joint configuration, torque and power capacity optimization, balancing and vibration control, integration and mounting considerations, collaboration with stakeholders, and compliance with industry standards. Customization allows drive shafts to be precisely tailored to the needs of the application, ensuring compatibility, reliability, and optimal performance.

pto shaft

How do drive shafts handle variations in length and torque requirements?

Drive shafts are designed to handle variations in length and torque requirements in order to efficiently transmit rotational power. Here’s an explanation of how drive shafts address these variations:

Length Variations:

Drive shafts are available in different lengths to accommodate varying distances between the engine or power source and the driven components. They can be custom-made or purchased in standardized lengths, depending on the specific application. In situations where the distance between the engine and the driven components is longer, multiple drive shafts with appropriate couplings or universal joints can be used to bridge the gap. These additional drive shafts effectively extend the overall length of the power transmission system.

Additionally, some drive shafts are designed with telescopic sections. These sections can be extended or retracted, allowing for adjustments in length to accommodate different vehicle configurations or dynamic movements. Telescopic drive shafts are commonly used in applications where the distance between the engine and the driven components may change, such as in certain types of trucks, buses, and off-road vehicles.

Torque Requirements:

Drive shafts are engineered to handle varying torque requirements based on the power output of the engine or power source and the demands of the driven components. The torque transmitted through the drive shaft depends on factors such as the engine power, load conditions, and the resistance encountered by the driven components.

Manufacturers consider torque requirements when selecting the appropriate materials and dimensions for drive shafts. Drive shafts are typically made from high-strength materials, such as steel or aluminum alloys, to withstand the torque loads without deformation or failure. The diameter, wall thickness, and design of the drive shaft are carefully calculated to ensure it can handle the expected torque without excessive deflection or vibration.

In applications with high torque demands, such as heavy-duty trucks, industrial machinery, or performance vehicles, drive shafts may have additional reinforcements. These reinforcements can include thicker walls, cross-sectional shapes optimized for strength, or composite materials with superior torque-handling capabilities.

Furthermore, drive shafts often incorporate flexible joints, such as universal joints or constant velocity (CV) joints. These joints allow for angular misalignment and compensate for variations in the operating angles between the engine, transmission, and driven components. They also help absorb vibrations and shocks, reducing stress on the drive shaft and enhancing its torque-handling capacity.

In summary, drive shafts handle variations in length and torque requirements through customizable lengths, telescopic sections, appropriate materials and dimensions, and the inclusion of flexible joints. By carefully considering these factors, drive shafts can efficiently and reliably transmit power while accommodating the specific needs of different applications.

China high quality OEM ODM CE Certificated Pto Driveshaft for Agricultural Farm Machinery  China high quality OEM ODM CE Certificated Pto Driveshaft for Agricultural Farm Machinery
editor by CX 2024-01-11